Thermoforming Modified Atmosphere Packaging Machine

Thermoforming Modified Atmosphere Packaging Machine

Roll Stock Thermoform Packaging Machine.jpg

DZL-Y Series

Utien Thermoforming Modified Atmosphere Packaging (MAP) Machine completes the packaging process using two roll films—top and bottom—that move through the system in sync. The bottom film is thermoformed into a rigid container to hold the product. Once the product is loaded, the machine carries out vacuuming and gas flushing in a sealed chamber, followed by precise top film sealing. 

The operation significantly reduces residual oxygen levels in the package, helping to preserve product freshness, extend shelf life, and ensure optimal protection.

The MAP system is designed to accommodate a wide range of applications, from frozen and fresh foods to medical and non-food products. Its versatility allows it to meet various packaging requirements, whether for small-batch or large-scale production.

MAP Technology

Modified Atmosphere Packaging (MAP) is a process that replaces the air inside a package with a controlled gas mixture tailored to the product's needs. The DZL-Y uses vacuum pump to remove the ambient air before the desired gases are introduced to

  • Extend shelf life and stability

  • Preserve flavor and freshness

  • Maintain color and texture

  • Minimize production waste

  • Reduce preservative usage

  • Expand market distribution

  • Improve manufacturing efficiency

  • Applicable Sectors: Convenience, Dairy, Meat, Poultry, Seafood, Ready Meals, Pet Food, Produce, etc.

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Application

Application
Application
Application
Application
Application
Application
Application
Application
Machine Parameters
    Speed
6-8Cycles/min
Forming Depth≤150mm
Film widths≤520mm
Advance Length≤500mm
Bottom Film
MaterialSealable PE/PA Multi-layer Co-extruded Plastic Film
PrintUnprinted Color Bottom Film or Transparent Film
Roll Diameter500mm
Thickness≥300um
Top Film
MaterialSealable PE/PA Multi-layer Co-extruded Plastic Film
PrintPre-printed Top Film or Transparent Top Film
Roll Diameter250mm at most
Thickness≤200um
Components
Vacuum PumpBUSCH(Germany)
Electrical ComponentsScheneider(French)
Pneumatic ComponentsSMC(Japanese)
PLC Touch Screen & Servo MotorDELTA(Taiwan)
Machine Parameters
Dimensions6000mm*1300mm*1870mm
Weight2000kg
Working Height1000mm
Loading Area Length1500mm(Customizable)


Core Technology

Packing speed

Our capacity reaches 6-8 cycles/min.

6-8

Cycles/min

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System Patent by Utien

Our die-cutting system for rigid rims offers smooth rim cutting without any burrs. It makes the package safer and more attractive.

Safe
Attractive
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Thermoforming depth

Our max forming depth is 180mm with homogeneous deformation.

180mm

Forming depth

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Package sealing

The sealing width can be customized 4-10mm.  Here are various sealing patterns for you option, such as cobwebbing, tabby.

4-10mm

Sealing width

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Functionality

Third Party accessory: we can supplement the machine with various third-party equipment according to customers' requests. Here's a list of third-party equipment:

Multihead Weigher

Multihead weigher

Online Labeller

Online labeller

Injet Printer Or Thermo Transfer Printer

Injet printer or thermo transfer printer

Auto Filling Syste

Auto filling syste

Thermoforming Modified Atmosphere Packaging Machine

Roll Stock Thermoform Packaging Machine.jpg

DZL-Y Series

Utien Thermoforming Modified Atmosphere Packaging (MAP) Machine completes the packaging process using two roll films—top and bottom—that move through the system in sync. The bottom film is thermoformed into a rigid container to hold the product. Once the product is loaded, the machine carries out vacuuming and gas flushing in a sealed chamber, followed by precise top film sealing. 

The operation significantly reduces residual oxygen levels in the package, helping to preserve product freshness, extend shelf life, and ensure optimal protection.

The MAP system is designed to accommodate a wide range of applications, from frozen and fresh foods to medical and non-food products. Its versatility allows it to meet various packaging requirements, whether for small-batch or large-scale production.

MAP Technology

Modified Atmosphere Packaging (MAP) is a process that replaces the air inside a package with a controlled gas mixture tailored to the product's needs. The DZL-Y uses vacuum pump to remove the ambient air before the desired gases are introduced to

  • Extend shelf life and stability

  • Preserve flavor and freshness

  • Maintain color and texture

  • Minimize production waste

  • Reduce preservative usage

  • Expand market distribution

  • Improve manufacturing efficiency

  • Applicable Sectors: Convenience, Dairy, Meat, Poultry, Seafood, Ready Meals, Pet Food, Produce, etc.

thermoforming packaging machine.jpg
thermoforming packaging machine2.jpg
thermoforming packaging machine3.jpg
thermoforming packaging machine4.jpg
thermoforming packaging machine5.jpg

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